Pictogramme de la catégorie Elastomer Cutting & Machining | Production Workshop

Elastomer Cutting & Machining | Production Workshop

Elastomer Cutting and Machining Workshop

Discover the expertise of our production workshop, specialising in the cutting, machining and processing of elastomers and technical materials. Our equipment allows us to work with rubber, polyurethane, silicone and technical foams to meet industrial requirements.

From waterjet cutting and turning and milling to die cutting and routing, we assess your projects according to dimensions, material, quantities and operating conditions. Explore our manufacturing processes and the solutions available for your technical components.

Our Workshop and Expertise

Custom Cutting, Waterjet Cutting

Filters

There are 4 products.

Sort by :

Waterjet cutting

Turning Milling

Press cutting

Routing

Our expertise in elastomer processing

Since 1946, the PAUL Group has developed its expertise in technical materials and their processing. Our production workshops use various cutting and machining processes to manufacture industrial components made from rubber, polyurethane, silicone and other suitable materials.

Our objective is to identify a manufacturing process suited to the material, part geometry and required quantities, whether for industrial maintenance or production requirements.

80 years of expertise

Industrial experience in processing rubber and elastomeric materials.

Multiple manufacturing processes

Waterjet cutting, press cutting, turning, milling and routing to meet manufacturing requirements.

Technical materials

Processing of rubber, polyurethane, silicone and technical foams using compatible methods.

Technical support

Assessment of drawings, dimensions, materials and operating conditions to guide each project.

High-pressure waterjet cutting

Waterjet cutting makes it possible to manufacture technical parts from sheets and flexible materials. A concentrated waterjet cuts through the material without heat input, making this process particularly useful for certain elastomers that are sensitive to thermal cutting methods.

This process is suitable for manufacturing flat gaskets, washers, strips, openings, complex profiles and parts to your drawings. Depending on the material, it can make it possible to produce parts without requiring dedicated cutting tools.

Feasibility and achievable tolerances depend on the type of material, its thickness and the required geometry. Cutting parameters are adapted to the characteristics of each project.

Discover our waterjet cutting equipment and read our article Everything you need to know about waterjet cutting (in French).

Watch our waterjet cutting video

Turning and milling of elastomers

Turning and milling are machining processes used to manufacture parts with specific shapes and dimensions. They complement sheet cutting when a project requires machining surfaces, diameters or particular geometries.

Turning of technical components

Turning is particularly suitable for certain rotationally symmetrical parts, such as bushes, rollers, cylindrical or conical components. The material is machined to obtain the required dimensions, subject to its properties and machining capabilities.

Milling and machining of specific shapes

Milling is used to machine certain surfaces and specific geometries. Depending on the project, it can be used to produce shapes, recesses, cavities or finished features on parts made from compatible materials.

The behaviour of elastomers during machining requires particular attention, especially because of their flexibility and ability to deform. Discover our dedicated turning and milling service.

Press cutting and die cutting

Press cutting involves using a shaped cutting tool to cut a material. It is particularly useful when several identical components need to be manufactured repeatedly.

This process can be used to manufacture gaskets, washers, strips, geometric shapes and technical components from compatible materials. Tooling selection depends on the shape, material thickness and required production quantities.

Press cutting and waterjet cutting are complementary manufacturing solutions. The suitability of each method depends on project requirements and whether dedicated cutting tooling is necessary. Discover our press cutting service.

Routing and finishing of technical components

Routing is a machining process used to produce specific features, including chamfers, profiles and shaped contours. It can be used to process rubber, polyurethane and certain other technical materials.

The flexibility of these materials and their behaviour during machining require suitable tools and processing parameters. To learn more, discover our dedicated page on elastomer routing.

Our other elastomer processing capabilities

Beyond cutting and machining, various operations can be used to manufacture technical assemblies or meet more specific processing requirements.

Fabrication, bonding and vulcanisation

Custom rubber fabrication may include operations such as strip cutting, bonding, assembly and vulcanisation. These processes can be used to produce certain flexible sleeves, joints and specially shaped components.

Hot-applied elastomer linings

Hot-applied elastomer linings meet requirements for coating rollers and metal components with materials such as rubber, silicone or polyurethane, depending on operating conditions.

Moulding and custom component manufacturing

Depending on the geometry, material and planned production volumes, other solutions can also be considered, including moulding of technical components and profile extrusion. Process selection takes into account manufacturing constraints and any tooling requirements.

Which materials do we process in our workshops?

Each material has specific properties. The manufacturing process must be selected according to its behaviour during cutting or machining, as well as the intended application of the finished component.

Industrial rubber: gaskets, protective components, strips, flexible parts and technical components made from NBR, EPDM, neoprene or other suitable formulations.
Polyurethane: components exposed to mechanical loads, wear or abrasion, depending on the properties of the material.
Silicone: components requiring flexibility and temperature resistance suited to their operating environment.
Technical foams: components used for packing, protection, cushioning and insulation.

Our services cover various industrial applications, including sealing, machinery maintenance, equipment protection, vibration damping, spacing and manufacturing replacement parts.

You can also explore our technical parts library, our gasket cutting service and our foam cutting solutions.

How to choose the right manufacturing process

Choosing between waterjet cutting, press cutting, turning, milling or another process depends on more than just the shape of the component. Several factors need to be considered from the initial project assessment.

Key information to provide

Material: elastomer type, hardness and required properties.
Dimensions: dimensioned drawing, thickness, diameter and geometry.
Quantities: single part, small batch or repeat production.
Operating requirements: temperature, pressure, fluids, friction or mechanical loads.
Technical specifications: tolerances, finishes or additional processing operations.

Please note: not all materials can be processed using the same methods. Feasibility and achievable tolerances are assessed according to the characteristics of the component and the behaviour of the material.

Looking to manufacture a component from your drawing? Discover our custom elastomer cutting service, dedicated to manufacturing customised technical components.

Explore our custom cutting service

FAQ about our production workshops

What is the difference between waterjet cutting and press cutting?

Waterjet cutting makes it possible to produce certain shapes without dedicated cutting tooling. Press cutting uses tooling adapted to the geometry of the component and can be suitable for repeat production.

Can rubber or polyurethane be machined?

Yes, certain grades can be processed using turning, milling or routing. Manufacturing capabilities depend on factors such as hardness, geometry and dimensional requirements.

Can you manufacture a small batch of technical components?

We assess requests for individual parts, small batches and repeat production. The manufacturing process is selected according to the component specifications and required quantities.

What documents should I provide for a manufacturing request?

A dimensioned drawing or sketch, the required material, dimensions, quantities and operating conditions will help us begin the technical assessment of your project.

What are the manufacturing lead times?

Lead times vary depending on materials, quantities, manufacturing complexity and any tooling required. Our team will confirm the conditions and estimated lead time when assessing your request.

Have a manufacturing or machining project?

Waterjet cutting, press cutting, turning, milling or elastomer processing: our team can help you assess your industrial requirements. Contact us to discuss your project and request a tailored quotation.